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BRAUSSE 1050FA

BRAUSSE-1050FA-Automatic-Diecutting-and-Foil-Stamping-Machine.jpg

BRAUSSE 1050FA 
Automatic Diecutting and Foil Stamping Machine

Features

Feeder

  • Patent turbo spiral air blower pressing foot at feeder head
  • Four pick up and four forward suck heads with angle adjustment
  • Preloading device with rail cart and scaled gate
  • Non – stop feeder with automatic pile lift
  • Left and right side turbo air blower
  • Motorized side adjustment of pallet table
  • Electrical double sheet control
  • Fine air blast at lead edge for smooth thin paper transport
  • Sheet slow down device of feeder belts to assure accurate position of the sheet to the front lays with selective on/off switch
  • Synchronizing device to adjust the sheet positioning to the front lay by hand during production
  • Bullet catcher on the feeder entrance
  • Side lays on both sides push and pull convertible
  • Electronic side lay control to check the sheet position
  • Four individually adjustable front lays with dial read out at the operation side of the machine
  • Two electronic front lay controls by means of Omron Glasfiber optik to control the sheet arrival
  • Photo sensor safety barrier at pallet table floor level touching point


Foil Stamping System

  • Two servo motor driven foil advancing shafts each individually programmable for short and long foil stepping  (3rd shaft optional) 99 programmable short pull per shaft
  • Free standing operation console with industrial pc, Pro – Face touch screen and 12 thermometer for foil advancing step setting and temperature control with machine pre-heating timer
  • Draw type foil roll bracket for loading foil outside at operation side
  • Longitudinal foil roll loading bracket can be pulled out and a new type of foil stamping rubber wheel is applied, easy for foil installation and adjustment of foil stamping device
  • Foil lead through bar
  • 450 turning bar
  • Foil splitting blade
  • Heating base with 12 heating zone each temperature adjustable individually
  • Foil breaking control
  • Warning system for remaining foil
  • Oil cooled tension control shaft
  • Foil separating air blaster with air volume, blasting strength per zone and starting and ending time adjustment
  • Thin paper stretching air blaster with air volume, blasting strength per zone and starting and ending time adjustment
  • A/C motor driven inverter controlled brush rollers waste foil ejecting and foil tension system


Die cutting Section

  • Precision worm gear crank toggle driving system to ensure smooth and dynamic lower platen movement
  • Precision stationery upper platen
  • Sandwich hardened cutting plate
  • Pneumatic push button die-chase locking mechanism to ensure safe and operator friendly changing of the die
  • Pneumatic clutch/brake for main drive system
  • Servo motor drive automatic impression on/off
  • Digital die-cutting pressure tonnage display with maximum pressure limit protection
  • Seven high precision alloy gripper bar
  • High quality pre – stretched gripper bar driving chain
  • State – of – art 3 cam index gripper bar driving system to ensure smooth and precise gripper bar intermittent movement
  • Torque limit safety clutch to protect the index driving system in case of gripper bar crash
  • Double cam driven gripper opener and front lay swing frame without position restore spring for smooth and accurate sheet register and take off
  • Air blasting nozzle bar for stretching the thin paper before die cutting


Delivery Section

  • Automatic delivery with non – stop curtain. This curtain moves into the delivery to catch the arriving sheets during the pile exchange
  • Five section brush brake each section angle adjustable individually
  • Air blower to press down the sheets
  • Rare and side joggers with easy position adjustment
  • Tape inserter with counter
  • Safety device to prevent the steel pile plate from clamping on the foot when it reaches at ground level
 

Specifications

Specifications of hot foil stamping unit:

Max. Foil Pull Width: 1020mm
Max. Stamping Width: 1020mm
Max. Stamping Length: 700mm
Max. Foil Pull Length: 730mm
Minimum foil width: 45mm
Maximum capacity foil diameter: Ø 240 mm
Foil advancing shaft: 2 (optional 3)
Foil core diameter: 1² or 3²
Maximum foil stamping speed (subject to paper, foil and stamping die quality as well as operator skill)
Foil pull length ≤ 200 mm Foil width ≥ 100 mm 
Foil pull length ≤ 300 mm Foil width ≥ 100 mm 
Foil pull length ≤ 600 mm Foil width = 150 mm
Foil pull length 600 - 700 mm Foil width = 150 mm
6000 sheets/h
5000 sheets/h
3800 sheets/h
3000 sheets/h
The max. mechanical speed is also 7500 Cycles/H  
Number of heated zones: 12
Temperature range: 0-200°C
Power for heating: 24 KW


Specifications of paper stock range:

Maximum sheet size: 1050 x 750 mm
Minimum sheet size: 400 x 360 mm
Process able materials:  
1. Paper (depending on quality), min.: 80 – 90 g/m2
2. Carton (depending on quality), up to: 600 g/m2
3. Corrugated board (Fine), up to: 4 mm
(*) Admissible undulation: 4% of the sheet width  
Minimal grippe edge: 8 mm


Specifications for die-cutting:

Maximum die cutting size: 1040 x 720 mm
(Maximum cutting size can be reached at 1040 x 730 mm when the quick locking system is dismantled from the die chase)
Inner size of chase: 1080 x 745 mm
Dimensions die-cutting plate: 1080 x 736 mm
Maximum die-cutting pressure: 300 T
Maximum mechanical speed: 7500 cycles/hour


General specifications:

Power supply for main motor: 10 KW.
Power supply for other motors: 9 KW.
Total power supply including heating: 57 KW.
Power voltage: 220V 50/60Hz
Pile height feeder, maximum: 1530 mm (incl. pallet)
Pile height feeder with Non-Stop operation, maximum: 1130 mm (incl. pallet)
Pile height delivery, maximum: 1300 mm (incl. pallet)
Pile height over Non-Stop curtain maximum: 80 mm
Total length (incl. preloading rails): 7016 mm
Total width (incl. catwalk): 4669 mm
Total height (incl. raise 200 mm): 2230 mm
Total weight: Approx. 16 ton
 

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