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Inline Systems

ROLAND InlineFoiler
 
Manroland’s InlineFoiler is a groundbreaking enhancement solution that meets  market demands for more creative, more eye-catching and more vibrant print.
 
Using the InlineFoiler, printers can cold foil and overprint a full spectrum of colours inline on a broad range of substrates in a single pass and it can be combined with delicate embossing and effect or spot coatings or varnishes for maximum impact.
 
It is compatible with all presses in the ROLAND 700 B1 & 500 B2 series and can be used with conventional or UV inks, the InlineFoiler delivers exact print and foil registration, more precisely, more cost-effectively and quicker than any hot foil process available on the market.
 
Enhanced print means clear product differentiation for marketers and retailers and being a patented high value technology it offers a strong return on investment for printers.

Benefits For Marketers And Print Buyers
‘Stand-out’ eye catching retail and POP solution
Unlimited creativity in design
Bold, superior finish
Strong value VS cost ratio
Durable, detailed effects

Benefits For Printers
Strong return on investment
Print-length indexing for foil feed – significant cost savings
Multicolour inline overprinting
Conventional and UV inks
Key differentiator against the competition
According to a survey of print buyers conducted by PrintCity and PRINTPlusX* more than 50 percent believed enhanced print increased the value of print by 10-30 percent.
 
Fifty-three percent of respondents also stated that they would expect a higher value consumer product to be associated with marketing collateral or packaging that had been foiled or coated.

ROLAND InlineColorPilot

Automatically detects and corrects inline even the slightest colour variation, saving makeready time and ensuring constant high printing quality over the entire run.
 

ROLAND InlineInspector

The sheet inspection system detects even the very smallest flaws and impurities on the sheet. Together with the ROLAND InlineSorter for spoil-free delivery piles.

Zero fault production
As printing speeds increase, the challenge of keeping printing quality sheet by sheet at a constantly high level increases as well. The InlineInspector detects even the smallest hickeys, splashes, scratches, creases, streaks, scumming, or smearing just as reliably as it detects color deviations or substrate defects. Rejected sheets are marked and with the InlineSorter automatically removed.

QualityMask
A masking function already defined in prepress enables the inspection of specifically selected areas with different levels of sensitivity. Especially with packaging or folding cartons, certain non-relevant areas of the sheet can be excluded from defect detection.

PDF comparison
This system compares the printed image with the customer’s specification contained in a PDF file. The function is very simple: after the PDF with the customer’s specification is loaded into the operating console, the reference sheet (OK sheet) is compared to the PDF. Variations between the PDF and reference sheet are displayed for the printer to decide whether to make changes or not. In the following production run, all sheets are compared with the reference sheet. PDF comparison thus provides an objective and easy to understand quality control from production start-up onwards.

Benefits of the InlineInspector
Documented quality
Drastic reduction in complaints
Reduced waste and allowance
Makes life easier for the press operators
A “must have” for quality print companies
A must for streamlining the manufacturing processes
An outstanding marketing instrument for the printing company
Higher resolution with a multi camera system

ROLAND InlineImpress

A completely patented process gives folding cartons three-dimensional and haptic effects.
 

ROLAND InlineObserver

Cameras monitor sheet travel for fast set-up of the sheet guiding system
 

ROLAND InlinePerfector 

The double-diameter sheet turning system ensures consistently high quality and excellent front-to-back register with the lowest mechanical strain on the sheet.
 

ROLAND InlineRegister

Fully automated color and register make-ready procedure integrated with InlineColorPilot system
 

ROLAND InlineSheeter 

This reel-to-sheet feeder permits inexpensive reel materials to be printed on a sheetfed press.
 

ROLAND InlineSorter 

For non-stop pile changing at full speed. This can be combined with the InlineInspector for a spoil-free delivery piles.
 

ROLAND InlineSlitter

Positioned at the last printing unit to slit down the printed sheet in middle, which enables finishing to be done by using half-sheet equipment.

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